Carbide is an incredibly tough material that holds up to wood and steel. This strength makes it perfect for industrial can production.
Unlike HSS, carbide tools can withstand high cutting speeds and temperatures, resulting in shorter work cycles. This is one of the primary reasons that manufacturers prefer them.
Carbide stays sharper longer, so you won’t have to spend time reworking your product and money buying new tools after just a few cuts. This translates to on-spec results and increased efficiency.
The long-life span of a carbide tool can also help you reduce the amount of waste your business produces. Instead of throwing away your tools when they become dull, you can simply swap them out for a fresh one and continue working. This reduces your overall inventory and disposal costs as well.
A carbide insert can be made of a variety of materials, such as tungsten carbide, cemented carbide, or cobalt carbide. The type of insert you choose depends on the job at hand and the material being cut. For example, an aerospace shop would benefit from a toughened grade of carbide insert that resists the severe entry and exit shocks associated with machining hard steel.
Indexable carbide inserts are the workhorses of the machining world. Unlike old-fashioned brazed tools, which are fixed in place, indexables utilize small bits of carbide that can be swapped out without losing position or risking a costly mistake. Many are optimized for a specific type of material, including high-temperature grades that endure the heat generated when machining hard steel. This can be especially helpful for shops producing aircraft parts or medical equipment, where corrosion-resistant materials are the norm.
If you’re looking for tools that will last longer than your HSS options, carbide is the way to go. Carbide has better wear resistance than steel, meaning you don’t need to replace them as often. This reduces downtime and increases productivity.
Choosing the right carbide inserts and tooling will help you improve performance, accuracy, and efficiency in your manufacturing. Different carbide types are designed for specific materials and machining operations. For example, a tungsten carbide end mill is best for cutting aluminum but not stainless steel. Similarly, you can get a carbide drill bit or reamer that’s optimized for your specific material or workflow.
In addition, most carbide tools are coated with a layer of material to increase their durability and lifespan. This helps protect the tool from damage while allowing it to cut through harder metals with ease. Popular carbide coatings include titanium nitride, titanium carbonitride, and aluminum oxide.
Another great advantage of carbide is its ability to handle higher speeds and feeds than HSS. This means that you can run your machines faster and get your products to market sooner.
Achieving high productivity in fast-paced manufacturing environments requires tools that can withstand the wear and tear of the production process. Solid and indexable carbide tools have proven to be a great choice for a wide range of applications, from metalworking and woodworking to aerospace engineering. With their robust edges, carbide tools are long-lasting and durable, lowering operational costs by minimizing the need for frequent replacements and regrinding.
Carbide cutting tools are made of a composite material that is melted and sintering to create a strong, hard, enduring tool. They consist of tungsten carbide particles mixed with a cobalt binder to make them stronger, and they can be shaped to fit your needs. Solid carbide tools can break or chip easily under adverse conditions, and their lack of flexibility makes them less adaptable to varying application environments.
The main advantage of choosing carbide inserts over HSS is the fact that they are able to reduce cutting forces and maintain a smooth cutting action, while maintaining good surface finish. This results in increased machining capacity and reduced production time. Carbide inserts are also able to withstand severe entry and exit shocks that are generated during milling of hard power metals, while some specially formulated grades can even withstand temperatures of up to 90 RC. This means that you can machine harder materials at higher speeds, increasing your overall machining efficiency.
The incredibly durable edges of carbide tools are perfect for fast-paced manufacturing environments. This makes it easy to turn out high-quality pieces without increasing your production time or the price of your finished product. Carbide tools also help to keep your machining operations accurate. Secondary operations like grinding and deburring are often unnecessary when using these tools as they deliver tighter tolerances than HSS options.
Carbide inserts are available in many different shapes and grades that suit specific machining applications. You can choose from tungsten carbide, cemented carbide, micro-grain, ceramic, CBN, cermet, or diamond PCD. They can even be coated with titanium nitride, titanium carbonitride, aluminum oxide, chromium nitride, or silicon nitride to increase the resistance of the cutting edge against wear and tear.
If you’re looking for the best ROI for your money, a solid carbide tool with exchangeable heads is the way to go. The head of an exchangeable carbide tool can be reground several times before needing replacement. This saves you from the cost of purchasing and installing new solid carbide tools and gives you the same performance every time. This is the best option for precision machining and for workflows that require a large volume of identical cuts. The durable and precise edges of a carbide tool are essential for industries that deal with heavy, tough materials like automotive or aerospace parts.